Sorry for the delay, just worked on this again this morning. I flushed and filled the whole system then took the truck for a ride and it still ran cold with no heat. So I pulled the brand new Motorcraft thermostat that I installed last week and sure enough it was defective (thermostat was not seated in the plastic housing)....remember this is all one unit, so it was basically stuck open and allowing coolant to bypass the whole time. I compressed the spring and seated the thermostat then reinstalled it and topped off the fluid. Temp came right up, heat is hot in the cabin and no leaks so the problem is fixed.
Thanks again to moneypit for loaning me the vacuum refill kit.
--Joe