Build thread on my 91 LX 5.0 Convertible..

Jacob

Forum Member
Really wanted to do this as I went (day by day) but laptop crashed and its finished,posting it anyways..
Bought this car with less than 15,000 miles on a fully rebuilt 306 thinking it had a bad input shaft on trans or something out of balance,flywheel or balancer..After replacing everything along with trans,I knew something was going on with #5 main cap..I could feel a VERY bad vibe in the back of the engine..Vibe was so bad that it broke one of the bolt hole ears off my T5 Tremec (where the trans bolts to the bell) and it put a nice crack in the 2nd T5 I put in it :x ..Reason I put the 2nd trans in was I though the input shaft bearing was bad which wasn't ..It also snapped off 3 of the balancer bolts in my new SFI balancer that I was lucky and very thankful that Carl got out for me :) ,thats how bad this vibe was..
Anyways,
I ended up buying a brand new Jasper long block (306 .30 over 302 SBF) that someone had sitting around for 3-4 years for $400.00 bucks,was never installed..Got it DIRT cheap because it needed cleaned up big time,was never covered with a plastic bag and was dirty as hell..Took me 2 days just to clean the whole short block..
Heres what I did,
The engine that came in the car was a fully rebuilt 306 with less than 15,000 miles..When I took it apart,the rings still had the black coat on them so it wasn't even broke-in yet ..Pistons are forged .30 over TRW's and the ones in the Jasper engine are .30 over Hyper/cast..Going to spray the car so swapped pistons and rods ..Pretty much started on it Nov 15th and finished it Nov 30th so took me 6 days total to start and finish this..Thats taking the whole drive train out,taking both engines apart down to the block,rebuilding one from ground up,putting everything back together and having it running prefect on first start-up..LONG hours of busting my ass paid off because she runs so damn nice..Gotta give thanks to Andy K Jr also..He stopped by and helped me install the pistons..Haven't done a big job like thing in over 10 years so wanted to be sure they went in right..

Heres a video of how bad the vibe was..
 
Not going to post alot because I took a TON but heres some build pics from start to finish..





























 
Sounds bad ass !! What kind of cam did you end up going with? Are younrunning flows? Do you have an x pipe or h pipe?

Buitiful car!!
 
Thanks guys and this is everything on the car as of now

Engine:
- 306 CI (late model mustang 302 bored .30 over all freshened up)
- TRW forged pistons
- Edelbrock Performer 5.0 aluminum heads ported, w/heavy duty double valve springs
- Crane 1.7 roller rockers
- Trickflow stage 1 cam
- Melling high volume oil pump with ARP oil pump shaft
- ARP bolts throughout

Intake:
- Typhoon (Edelbrock clone) upper/lower intake, lower is portmatched to heads
- Accufab polished 70mm TB and EGR spacer
- Pro-m intake / 80mm Velocity MAF
- Anderson Motorsports 6" powerstack air filter

Fuel:
- Ford 24 lbs. injectors
- Kirban adjustable fuel pressure regulator
- walbro 190lph fuel pump

Cooling:
- C&R Racing 3-core Aluminum radiator
- Mark 8 Electric fan with DCC controller
- Canton Aluminum overflow tank

Exhaust:
- 1-5/8" CAM stainless steel shorty headers with arp bolts
- 2.5" Flowmaster O/R H-Pipe
- 2.5" Flowmaster Catback

Electrical:
- Powermaster 140amp alternator
- 9mm frp wires / accel cap/rotor
- new positive/negative battery cables
- new TFI module on distributor
- (2010) Optima Red-top AGM Gel battery

Trans:
- World Class T-5
- Steeda Tri-ax shifter w/03 Cobra knob
- Maximum Motorsports clutch cable, aluminum clutch quadrant, and firewall adjuster
- Perfection clutch kit
- Energy suspension poly trans mount

Brakes:
- '93 Cobra Master cylinder (bigger bore cylinder)
- '93 Cobra brake booster

Rear end: (built by Stenod performance shop)
- Ford racing aluminum driveshaft
- 31-spline trac-loc
- 31-spline 4-lug moser axles
- Motive racing 4.10 gears
- new axle seals/bearings
- MM full length sub frame connectors w/cross brace professionally welded in

Sound:
- Kenwood KDC-X493 CD Receiver - MP3 / USB plug in front / IPod/IPhone controls / Remote
- Infinity Reference 3022cf 3-1/2" 2-way Speakers in dash
- Infinity Reference 6022si 6-1/2"/6-3/4" Shallow 2-way Speakers in door
- Pioneer 3-way 5x7" Speakers in back
- 3 Rockford Fosgate 8 inch HE2 subs
- Rockford Fosgate 500-1 Mono block amp

Seats:
- '99 Mustang GT 6-way power front leather seats
- Stock Black leather seats in back

Interior:
- Billet aluminum window switches
- White face gauges
- White face AC/Heat controls
- Ford racing black rubber floor mats with pony emblem
- 5.0 Engraved rubber pedal pads for clutch and brake
- Autometer phantom II water temp gauge in a-pillar

Exterior:
- Projector style 6-piece headlight kit w/clear corners and extra running lights
- 15x7 Black Enkie rims with polished lips wrapped in newer Dunlop sport tires
- 5.0 high performance black with polished lip emblems
- Newer style chrome LX emblem on trunk lid
- Billet shorty antenna

Thats everything it has so far and still need a few small things..Also need to hook-up the bottle but too damn cold lol ...
 
Did you have to get that CPU tuned after putting that TFS stage 1 cam in there? Or is that the factory set up?
 
Did you have to get that CPU tuned after putting that TFS stage 1 cam in there? Or is that the factory set up?

Its just a stock tune for now..I was going to get a Megasquirt but plans changed for power adder..Wife is letting me get a nice built C4 for X-Mass when taxes come in so when the time comes and have enough,i'll try getting a cheaper tuning program..Guess its kinda in the air right now because I really want a C4 first as I can adjust fuel and timing the way it is..
 
Thanks guys :) ..Today I pulled all the NOS stuff out but lost the will power/drive to install it :icon_roll ..

 
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